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01.Aug.2025
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Cut Cleaner, Cut Smarter — Reduce Dust with HUNG SHUH Precision Rules

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Q : Facing Cutting Dust Problems?  Here’s Why It Happens and How to Fix It
A : In the packaging industry, paper dust and fine debris have become common challenges during the die-cutting process.
This issue stems largely from changes in paper composition particularly the increasing use of recycled pulp to meet sustainability standards. 

 
en-die-cutting-recycled-paperboard-dust

Unlike virgin fibers, recycled pulp goes through repeated processing that causes the plant fibers to break down and shorten over time

As a result, these papers become more fragile and prone to shedding fibers when cut, leading to visible dust and debris around the work area.

For converters, this isn’t just a cosmetic problem. Paper dust can impact product quality, contaminate surfaces, interfere with machinery, 

and lead to higher maintenance costs or unexpected downtime. It’s a persistent issue that directly affects production stability and efficiency.


While conventional draw-cut blades remain the mainstream solution for general paper cutting, they rely on a slicing motion that creates more friction which can worsen fiber shedding, especially when dealing with brittle recycled materials. Though affordable and durable, these blades may fall short for customers seeking higher precision and edge cleanliness.

To solve this, we recommend switching to advanced tools like HUNG SHUH's Super Ground Rule . These blades undergo meticulous grinding processes that create an ultra-sharp, smooth cutting edge. This sharpness reduces resistance and stress on paper fibers during cutting, resulting in cleaner cuts and significantly less dust formation.

Not only does this improve the final product’s appearance, but it also helps maintain a cleaner workspace and reduces the frequency of machine cleaning and servicing  saving both time and cost in the long run.

If your operations frequently suffer from dust-related quality or maintenance issues, upgrading to high-precision cutting tools can make a measurable difference. 

HUNG SHUH Super Ground Rule  are engineered to meet modern converting demands, offering a reliable path to better cutting performance and higher production value.

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